Custom Panels
Brushwood Panels: High-Performance Envelopes Made Simple
Get your project done faster with our pre-engineered panels. Our streamlined system offers:
• Complete structural solutions for exterior walls, floors, stairs and roofs
• Simplified construction with straightforward building envelopes
• Generous openings up to 12' wide by 8' high
• Preinstalled penetrations for all major trades — mechanical, electrical, plumbing, solar, and skylight curbs
• Flexible window installation options - factory-installed or site-installed
Our Panels
R-40 Wall Panels
Structure: 2x6 Framing 24” O.C. (interior stud bay left open for electrical plumbing, etc., to be insulated later).
Exterior Insulation: 5-1/2” of TimberBoard
Primary Air Barrier: Taped Sheathing in middle of wall thickness.
WRB/Secondary Air Barrier: Taped Mento 3000.
R-60 Roof Panels
Structure: 2x12 Rafters 24” O.C. with Dense-packed wood fiber TimberFill.
Exterior Insulation: 6” Dense-packed wood fiber with 3” GPS thermal break over each stud.
Primary Air Barrier: Interior air barrier applied to underside of panel (Intello-X).
WRB/Secondary Air Barrier: Taped Mento 3000.
Our Process
Our Process
Step 1: Shop Drawings
For seamless fabrication, your plans must include:
Complete structural specifications (columns, beams, headers)
Exact window/door rough opening dimensions with shop drawings
Precise exterior wall penetration details (location coordinates and dimensions)
Step 2: Fabrication
After your approval, we move swiftly into production:
• Immediate fabrication using our in-stock bulk materials
• Efficient one-day production per panel
• Continuous loading onto our 24' flatbed trailers
• Prompt delivery once trailer reaches capacity
No lengthy lead times or delays - just streamlined manufacturing to keep your project moving forward.
Step 3: Transportation and Installation
Your panels arrive ready for installation via our dedicated fleet:
Professional delivery with multiple truck and trailer options
Installation by an experienced Brushwood Panel crane operator and install team
Hand off and support by Brushwood Project Manager

