Custom Panels

Brushwood Panels: High-Performance Envelopes Made Simple

Get your project done faster with our pre-engineered panels. Our streamlined system offers:

• Complete structural solutions for exterior walls, floors, stairs and roofs

• Simplified construction with straightforward building envelopes

• Generous openings up to 12' wide by 8' high

• Preinstalled penetrations for all major trades — mechanical, electrical, plumbing, solar, and skylight curbs

• Flexible window installation options - factory-installed or site-installed

Our Panels

R-40 Wall Panels

Structure: 2x6 Framing 24” O.C. (interior stud bay left open for electrical plumbing, etc., to be insulated later).

Exterior Insulation: 5-1/2” of TimberBoard

Primary Air Barrier: Taped Sheathing in middle of wall thickness.

WRB/Secondary Air Barrier: Taped Mento 3000.

R-60 Roof Panels

Structure: 2x12 Rafters 24” O.C. with Dense-packed wood fiber TimberFill.

Exterior Insulation: 6” Dense-packed wood fiber with 3” GPS thermal break over each stud.

Primary Air Barrier: Interior air barrier applied to underside of panel (Intello-X).

WRB/Secondary Air Barrier: Taped Mento 3000.

Our Process

Our Process

Step 1: Shop Drawings

For seamless fabrication, your plans must include:

  • Complete structural specifications (columns, beams, headers)

  • Exact window/door rough opening dimensions with shop drawings

  • Precise exterior wall penetration details (location coordinates and dimensions)

Step 2: Fabrication

After your approval, we move swiftly into production:

• Immediate fabrication using our in-stock bulk materials

• Efficient one-day production per panel

• Continuous loading onto our 24' flatbed trailers

• Prompt delivery once trailer reaches capacity

No lengthy lead times or delays - just streamlined manufacturing to keep your project moving forward.

Step 3: Transportation and Installation

Your panels arrive ready for installation via our dedicated fleet:

  • Professional delivery with multiple truck and trailer options

  • Installation by an experienced Brushwood Panel crane operator and install team

  • Hand off and support by Brushwood Project Manager